Draper 64335 Battery Terminal Crimping Tool , Blue

Product Information

When the jaws almost bite the barrel, position the steel ball or bolt between the barrel and jaw. Ensure the jaw is pressing firmly against it. Although many use a simple squeezing action like ordinary pliers, a ratchet is often employed to provide consistent, repeatable pressure application. Jaws vary to accommodate different types and sizes of terminals. To offer increased range, some handheld crimping tools have interchangeable jaw sets. They may also incorporate wire strippers and/or small bolt cutters, making the tool multipurpose. Hydraulic For increased toughness, look for high-carbon steel (a small but important difference) or hardened steel. The latter is especially appropriate in hydraulic and hammer crimping tools because of its resilience to high pressure and repeated impact. A wire crimping tool connects two separate terminals on electrical wires, bringing the two wires together to create an electrical connection. Crimping allows you to make a secure connection without having to solder anything. Rather than melting, a wire crimper uses pressure to connect wires and combine the materials.

So crimping is better for attaching battery power cables to the terminals. How To Crimp Battery Terminals Using a Crimping Tool The alternative is to use soldering to join the two pieces. This process involves using heated metal to weld the wire to the terminal. Most battery lugs have marked crimping spots, so you won’t have trouble crimping them in the right areas. And they usually need double crimping. Hydraulic and hammer crimpers are heavy-duty tools that can handle the largest of wire gauges. The former is limited by the die sizes available, and the latter by how much physical force can be applied. Crimp profile—the shape of the crimp before it’s compressed, which varies according to connector type—is unimportant with these tools because a limited variety is used. Fit the wire strands into the connector’s barrel and ensure all the strands are in to maintain the maximum diameter.Folks looking for a light-duty crimper they can easily keep in their tool belt while on the job will want to consider Irwin’s wire-stripping tool. This good crimping tool has several built-in capabilities, including stripping wires between 22 AWG and 10 AWG, wire cutters, pliers, bolt cutters, and crimping tools for terminals between 22 AWG and 10 AWG.

Banding Tools The termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128 It has three wire sizes with color-coded markings. Giant Viking also offers a lifetime warranty for this product. One reviewer wrote that this tool is “like a third hand.” Another reviewer comments that this tool is particularly great if you have sore hands. Specifications Although it’s a good policy to buy a crimping tool that’s as closely matched as possible to the specification of the cable size and crimps being used, these tools are not without versatility. Even basic models will handle a variety of cable and connector diameters. Better-quality tools may offer replaceable jaw sets, which allow the user to handle three or four times as many sizes and potentially different types of connectors as well.If you replace your vehicle’s battery cables or lugs, you must firmly crimp the terminal lug to the wire. Similarly, a basic handheld crimping tool might suffice for folks who tinker with electrical devices as a hobby. A pro who does the same types of repairs on a daily basis would choose a ratcheting model so every crimp had the same pressure applied, every time. These also release automatically, increasing productivity. Wire Gauge and Crimp Profile